How Is Boardway's PVC Foam Board Used as Bus Flooring?

One of the primary reasons PVC foam board is ideal for bus flooring is its exceptional durability. Boardway's PVC foam board is engineered to deliver superior impact resistance, with physical properties that are 25% to 30% higher than those of standard PVC foam boards. This robustness ensures that the flooring can withstand the constant foot traffic, heavy loads, and other stresses typical in bus environments. Additionally, the excellent nail-holding strength of the material ensures that it remains securely fastened to the bus's framework, preventing any shifting or warping over time.

In the transportation industry, every kilogram counts. The lightweight nature of PVC foam board is a significant advantage, as it helps reduce the overall weight of the vehicle. This reduction in weight translates to improved fuel efficiency, lower emissions, and cost savings over the lifespan of the bus. Despite its lightness, Boardway’s PVC foam board does not compromise on strength or rigidity, offering an optimal balance that is crucial for safe and effective bus flooring.

Buses operate in a variety of environments, often exposed to moisture, chemicals, and varying temperatures. Boardway’s PVC foam board is inherently resistant to water and most chemicals, making it an ideal material for bus flooring. This resistance ensures that the flooring will not warp, swell, or degrade when exposed to moisture or cleaning agents, maintaining its structural integrity and appearance over time. Additionally, its resistance to corrosion and other environmental factors further enhances its longevity, reducing the need for frequent replacements.

When it comes to large-scale applications like bus flooring, cost-effectiveness is a key consideration. PVC foam board offers a long lifespan and requires minimal maintenance compared to traditional flooring materials. The durability and resistance properties of Boardway’s PVC foam board contribute to lower maintenance costs, as the material is less likely to need repairs or replacements. This makes it a cost-effective solution for bus manufacturers and operators looking to optimize their budgets without compromising on quality.

For bus flooring, we recommend a PVC foam board with a thickness of 18mm and a density of 0.57 g/cm³. This specific combination provides the necessary sturdiness to support the weight and movement of passengers, equipment, and luggage, while still maintaining a lightweight profile that benefits overall vehicle performance. The 18mm thickness ensures that the board can handle high levels of stress without compromising its integrity, making it an ideal choice for flooring in heavy-duty applications like public transportation.

Boardway's PVC foam board is engineered to deliver an optimal balance between rigidity and flexibility. The recommended 18mm thickness provides exceptional strength, ensuring that the flooring remains stable and does not flex excessively under pressure. This rigidity is crucial for maintaining a smooth and even surface, which is vital for passenger safety and comfort. At the same time, the material’s inherent flexibility prevents it from becoming brittle or prone to cracking, even under continuous use and exposure to varying temperatures.

The installation begins with the preparation of a robust steel framework on the bus floor. This framework is typically constructed using angle iron, which offers the necessary strength and support to hold the PVC foam board in place. The angle iron is laid out across the bus floor, forming a grid-like structure. This structure serves as the foundation for the PVC foam board, ensuring that it remains securely anchored and evenly distributed. Proper alignment and secure fastening of the steel framework are crucial to prevent any movement or instability of the flooring during the bus's operation.

Once the steel framework is in place, the next step is to mount the PVC foam board onto the framework. The 18mm thick PVC foam boards are carefully measured and cut to fit the dimensions of the bus floor. Each board is then securely fastened to the steel framework, typically using screws or bolts that penetrate through the board into the underlying angle iron. This method of fastening ensures that the PVC foam board is tightly held in place, preventing any shifting or warping over time. The precision of this step is vital, as any gaps or uneven surfaces can affect the overall performance and safety of the flooring.

The final step in the installation process involves laying an anti-slip floor mat on top of the mounted PVC foam board. This mat is crucial for ensuring passenger safety, as it provides additional grip and traction, reducing the risk of slips and falls, especially in wet or crowded conditions. The anti-slip mat is cut to size and securely adhered to the PVC foam board, creating a seamless and durable flooring surface. The combination of the PVC foam board and the anti-slip mat offers a high level of comfort, safety, and durability, making it an ideal flooring solution for buses.